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November 3, 2003:

The Honorable Peter G. Fitzgerald:

Chairman:

The Honorable Daniel K. Akaka:

Ranking Member:

Subcommittee on Financial Management, the Budget, and International 
Security:

Committee on Governmental Affairs:

United States Senate:

Subject: Comparison of States' Highway Construction Costs:

In your recent letter to us concerning the impending reauthorization of 
the Transportation Equity Act for the 21st Century, you stated that the 
return on federal investment could be increased through effective cost 
competition for states' highway construction contracts. In this 
context, you asked that we report on how states compare in terms of the 
cost of highway construction. As agreed with your offices, we are 
reporting to you on whether Federal Highway Administration (FHWA) data 
can help transportation stakeholders understand how states' costs to 
build, reconstruct, and maintain federally financed highways, roads, 
and bridges (termed "constructing highways" for this report) compare. 
During our review, we became aware of significant issues regarding the 
quality of the data that FHWA collects and reports, a topic also 
discussed in this report. On September 11, 2003, we briefed the 
Chairman on the results of our work, and on September 22 we provided 
the Ranking Member's office with the briefing slides we prepared. This 
report summarizes the briefing. The slides that formed the basis for 
the briefing are enclosed.

Background:

States, with support from localities, are primarily responsible for 
building and maintaining the nation's highways, roads, and bridges, 
with significant financial support from the federal government. From 
1998 through 2001 (the latest years for which data are available), all 
levels of government spent more than $80 billion each year for capital 
construction and maintenance of their highways, roads, and bridges. Of 
this amount, the federal government supplied about $30 billion 
annually.

Highway project costs can differ for a number of reasons.[Footnote 1] 
For example, highways are more expensive to build in mountainous areas 
than in flat areas. Projects in urban areas are more expensive than 
those in rural areas. Projects with bridges cost more than similar 
projects that do not require bridges. Compared with smaller projects, 
large projects may result in lower unit costs because of economies of 
scale. More complicated projects, such as those with a large number of 
interchanges or complicated engineering problems, can cost more than 
less complicated projects. Other factors that may affect cost are the 
degree of competition for contracts and different state design 
standards.

For each contract exceeding $500,000, FHWA requires that each state, 
the District of Columbia, and Puerto Rico (collectively called 
"states") provide the agency with data (called bid price data) on the 
quantity of materials used and the installed price of the materials 
(representing materials, labor, overhead, and profit) from contracts to 
construct and maintain roads on the National Highway System.[Footnote 
2] States are required to provide FHWA with this data for seven 
materials (common and unclassified roadway excavation, structural 
reinforcement and structural steels, bituminous and Portland cement 
concrete surfaces, and structural concrete), as well as provide the 
total contract costs for road and bridge aspects of the contract, and 
the location of the project. According to FHWA, the bid price data are 
limited to seven materials because the materials are common to all 
states; therefore, they act as good indicators for changes in principal 
work items. FHWA makes summaries of its bid price data, including a 
national composite index of all materials on which data are collected, 
available to the public in its quarterly Price Trends for Federal-Aid 
Highway Construction and in its annual Highway Statistics.[Footnote 3]

According to FHWA officials, the bid price data are the only data they 
collect from states involving price and quantity, both of which are 
needed to compare state highway construction costs. FHWA collects bid 
price data so that it can use the national composite index to help (1) 
monitor changes in the purchasing power of the federal-aid highway 
construction dollar, and (2) develop, as one factor, projections of 
future highway funding needs.

Summary:

FHWA's database allows for comparisons of an individual state's costs 
over time but does not allow for comparisons between states. In 
addition, FHWA has concerns, which have not been formally disclosed to 
users, about the quality of the data.

Comparing States' Construction Costs:

FHWA's database containing its bid price data allows for comparisons of 
an individual state's costs over time but does not allow for 
comparisons between states.[Footnote 4] Costs are tracked by state, 
according to an index value that is assigned quarterly. Each state 
received an index value of 100 for the base year (1987). If one state's 
costs in the base year were twice those of another state, both would 
have an index value of 100 for that year, and the difference in those 
costs would not be shown, thus preventing a comparison.

In addition, FHWA officials told us that the bid price data do not 
contain details to determine why costs appear to differ either between 
states or within a state. They told us that the installed cost of 
materials could vary significantly, for example, because the quality of 
the materials or the installation specification (e.g., smoothness of 
the surface) could be very different. FHWA's bid price data do not 
contain this information.

FHWA is considering whether to discontinue collecting bid price data 
because of the (1) apparent limited use of the data, and (2) level of 
effort to collect data that apparently is not extensively used. In 
commenting on a draft of this report, FHWA noted that it hired a 
consultant to evaluate the usefulness of the data to stakeholders and 
to explore potential alternative approaches to gathering information 
that could be used within FHWA.  FHWA also commented that it recently 
partnered with the American Association of State Highway Transportation 
Officials to survey all state departments of transportation on the 
extent of use of the published price trend data and alternative ways 
that FHWA could gather these data (such as using data that are being 
collected by states for their internal use).

We contacted 12 states, the Bureau of Transportation Statistics, and 
several industry associations about the usefulness of the bid price 
data. Generally, they told us they do not use the data. For example, a 
few states told us that they maintain more complete data, and FHWA's 
data are not compatible with their own. FHWA estimated that it takes 
states, in total, about 975 hours annually to report the bid price 
data (based on reporting by 37 states), or an average of about 6.5 
hours per state per quarterly report.

Quality of FHWA's Bid Price Data:

FHWA's quality control procedures on its bid price data are limited. It 
receives the bid price data either electronically or on paper from the 
states, and FHWA officials then input the data into their database. 
FHWA officials told us that they intermittently review submitted data 
for obvious errors and completeness and follow up with states for 
correction. However, they said they do not follow standard error-
checking procedures, such as those contained in departmental 
guidelines, for reviewing state submitted reports.[Footnote 5] They 
also told us that they have no procedures for verifying the keypunching 
of data made by their data entry staff. An FHWA official told us that 
FHWA is reluctant to invest time and money into improving the quality 
of its data until it decides whether it will continue to collect the 
data. While we agree that any substantial investments in time and money 
may not be warranted if FHWA ultimately decides to discontinue 
collecting bid price data, following standard error-checking routines 
would increase FHWA's knowledge about the quality of its data and the 
extent to which its concerns should be communicated to data users.

FHWA recognizes that it has problems with the quality of its bid price 
data. According to FHWA officials, underreporting and, to a lesser 
degree, inconsistent reporting are the biggest problems affecting data 
quality. Regarding underreporting, we examined data in the database for 
3 years, 2000 through 2002. We found that the database did not contain 
data for seven states for 1, 2, or all 3 years.[Footnote 6] In 
addition, we found instances in which states that received relatively 
more highway funds from FHWA reported far fewer contracts (and contract 
amounts) than states that received significantly fewer funds from FHWA, 
suggesting that states that received more funds may be underreporting.

We also found data inconsistencies. For example, about 19 percent of 
the data for 2000 through 2002 were for a year other than the one being 
reported on. Most often these incorrect data were for the previous 
year. FHWA officials told us that, for the most part, states submitted 
these data late.[Footnote 7] Instead of omitting the data, FHWA 
officials told us they included the previous year's data to add 
robustness to the data reported for the reporting year and because the 
information for the prior years had already been disseminated. Among 
other problems, we found a $7 million contract erroneously included in 
the database as a $7 billion contract, thus potentially skewing some 
information (but not the unit costs for the six materials reported) for 
that state. With the exception of the erroneous $7 billion contract 
amount, we did not attempt to trace the data back to the states. 
Therefore, we cannot say whether the state 
incorrectly reported the data for the problems we found or whether the 
data were entered incorrectly at FHWA.[Footnote 8]

FHWA has not formally disclosed its concerns with the quality of the 
bid price data when it reported these data in its Price Trends for 
Federal-Aid Highway Construction or Highway Statistics. An FHWA 
official told us that he believes that most state departments of 
transportation and other users are aware of the bid price data flaws 
because this information has been provided informally to many 
stakeholders over the years and state departments of transportation use 
the published summaries primarily to cross-check other state highway 
construction cost data. After we raised this concern, an FHWA official 
said that FHWA is considering how to advise states and other users 
about the quality of the data that it is reporting.

Conclusions:

As we were examining the use of FHWA's bid price data to determine 
whether it could be used to compare states' highway construction costs, 
FHWA officials alerted us to their concerns about the quality and 
usefulness of its bid price data. We agree with FHWA that it is 
wasteful to collect and disseminate data that is not used. However, 
there may be other state construction data that FHWA could collect that 
would be useful to stakeholders. Until FHWA decides whether it will 
discontinue, supplement, or supplant bid price data collection, the 
quality of the bid price data that FHWA reports to the public could be 
improved through use of more systematic quality control procedures, 
such as through standard error-checking routines and keypunching 
verification required by departmental guidelines.

Recommendations for Executive Action:

In order to determine whether continued federal and state efforts to 
provide and analyze state construction cost data are warranted, we 
recommend that the Secretary of Transportation direct the Federal 
Highway Administrator to determine whether the bid price data collected 
by FHWA is useful to transportation stakeholders and, if not, to 
discontinue collecting the data. Further, we recommend that the 
Secretary direct the Federal Highway Administrator to determine whether 
it would be useful and feasible to collect and disseminate other state 
construction cost data that could supplement or supplant FHWA's bid 
price data.

While FHWA continues to collect and disseminate bid price data, we 
recommend that the Secretary direct the Federal Highway Administrator 
follow departmental guidelines for systematic quality control 
procedures, such as standard error-checking routines and keypunching 
verification, to improve the accuracy of the data reported.

Finally, until the quality of the bid price data is improved, we 
recommend that the Secretary of Transportation direct the Federal 
Highway Administrator to disclose its limitations in any published 
distribution of the data.

Agency Comments and Our Evaluation:

We obtained oral comments on a draft of this report from the Department 
of Transportation. The department did not provide an overall opinion 
about our draft report or directly comment on our proposed 
recommendations. The department commented that in situations where data 
is provided by nondepartmental sources such as states, the department's 
options for ensuring the accuracy of the original source data are 
limited. In these situations, departmental guidelines emphasize 
disseminating information to users about data quality, the department's 
processing methods, and analysis methods. Exploring ways to ensure the 
accuracy of data submitted by others, such as states, was beyond the 
scope of our effort. Therefore, we cannot comment on whether the 
department's options are limited or whether cost-effective means and 
incentives exist to better ensure data accuracy and completeness. 
However, the department's comment that its guidelines emphasize 
communicating to users about data quality suggests that it agrees with 
the proposed recommendation in our draft report (and included in this 
final report) that it disclose the limitations of its bid price data in 
any published distribution of the data.

The department also suggested that the report recognize FHWA's recent 
efforts to determine if collecting bid price data should continue. We 
added this information to this final report. The department also 
provided a number of technical and clarifying comments, which we 
incorporated where appropriate.

Scope and Methodology:

To identify whether FHWA collects information on states' highway 
construction costs that could help it and other stakeholders in 
overseeing federal-aid highway programs, we contacted officials in FHWA 
and the Bureau of Transportation Statistics in the Department of 
Transportation. They identified FHWA's bid price data as the only data 
set that included both quantity and cost information.[Footnote 9] To 
understand the nature of the bid price data and their uses, we 
interviewed officials in FHWA's Office of Program Administration; 
reviewed data collection forms and instructions; reviewed FHWA 
documentation on how bid price data are compiled into reports; and 
reviewed the primary public summary of the data in Price Trends for 
Federal-Aid Highway Construction.

As part of our work to determine how FHWA's bid price data help it and 
other stakeholders understand how states' costs to build federally 
financed highways compare, we (1) examined how FHWA ensures the quality 
of its bid price data, (2) tested the quality and reliability of the 
data, and (3) asked selected stakeholders 
about their perceptions of the data's usefulness. Regarding how FHWA 
ensures the quality of its bid price data, we discussed with FHWA 
officials in its Office of Program Administration how the data are 
submitted to FHWA and how the data are entered and maintained in the 
database. We also discussed quality control procedures, such as 
ensuring accuracy and completeness of data submissions and ensuring 
accuracy of data entered into the database. We also contacted four 
states for which FHWA's database did not contain any contract 
information for 2000, 2001, or 2002, to ask if they had submitted data. 
These states were the District of Columbia, Kentucky, Minnesota, and 
New Hampshire. Finally, we reviewed departmental guidelines for 
processing statistical data: The Department of Transportation's 
Information Dissemination of Quality Guidelines and Guide to Good 
Statistical Practices in the Transportation Field.

Regarding testing the quality and reliability of FHWA's bid price data, 
we obtained electronic files from FHWA for 2000, 2001, and 2002. Our 
tests focused primarily on checking 
contract award dates, to make sure they fell within the year in which 
they were being reported (e.g., that all contracts in the 2000 database 
had a start date within 2000); 

contract award amounts for apparent extreme (high or low) amounts; and:

the number of contracts reported by each state in each year, to see if 
they were relatively consistent from year to year and to see if some 
states had not reported any contracts for at least 1 year.

We then discussed the results of our tests with FHWA officials. When we 
found examples of incomplete data or inaccurate data, we did not 
attempt to determine whether states submitted incorrect data or whether 
FHWA incorrectly entered the data into its database.

Regarding understanding the usefulness of FHWA bid price data to 
transportation stakeholders, we contacted private associations, state 
highway officials, and federal agencies. We discussed the practical 
applications, if any, of the FHWA bid price data. The private 
associations we contacted were the Association for the Advancement of 
Cost Engineering International, American Road and Transportation 
Builders Association, and American Association of State Highway 
Transportation Officials. We contacted the state departments of 
transportation in California, the District of Columbia, Hawaii, 
Illinois, Kentucky, Louisiana, Minnesota, Nevada, New Hampshire, North 
Dakota, Ohio, and Wyoming. We selected these states because (1) they 
represented states with either a large, medium, or small number of 
contracts in the database, or (2) we were contacting them anyway about 
whether they had submitted bid price data from 2000 through 2002. The 
federal agencies were the Bureau of Transportation Statistics and the 
Congressional Research Service.

Finally, we reviewed recent reports by the Department of 
Transportation's Office of Inspector General and by us on FHWA cost 
oversight issues.[Footnote 10] We conducted our work from July through 
October 2003 in accordance with generally accepted government auditing 
standards.

As arranged with your offices, unless you publicly announce its 
contents earlier, we plan no further distribution of this report until 
30 days after the date of this letter. At that time, we will send 
copies of this report to congressional committees with responsibilities 
for highway issues; the Secretary of Transportation; the Federal 
Highway Administrator; and the Director, Office of Management and 
Budget. We will also make copies available to others upon request. This 
report will be available at no charge on GAO's Web site at http://
www.gao.gov.

If you or your staff have any questions about this report, please 
contact either James Ratzenberger at ratzenbergerj@gao.gov or me at 
guerrerop@gao.gov. Alternatively, we may be reached at (202) 512-2834. 
Key contributors to this report were Jay Cherlow, Hiroshi Ishikawa, 
Jennifer Popovic, Robert Parker, and James Ratzenberger.

Peter Guerrero:

Director, Physical Infrastructure Issues:

Signed by Peter Guerrero:

Enclosure:

[See PDF for images]

[End of figure]

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FOOTNOTES

[1] Most federal funds that states receive to fund their highway 
projects are apportioned to the states based on formulas and procedures 
prescribed by law. With few exceptions, state decisions to undertake 
higher-or lower-cost projects do not affect the level of funding they 
receive. However, to the extent that states can avoid excessive costs 
on ongoing projects, they will be able to undertake additional 
projects.



[2] The National Highway System consists of completed interstate 
highways, urban and rural principal arterials, other strategic 
highways, and intermodal connectors. The system comprises about 161,000 
miles of highway. Although the system represents about 4 percent of 
total highway miles, it carries about 43 percent of the traffic (as 
measured by vehicle miles traveled). 



[3] In these publications, FHWA combines the two excavation items and 
reports on six materials.

[4] In 2002, the Washington State Department of Transportation surveyed 
states on the costs to build a 1.02-mile interchange whose design the 
department believed was universal to all states. Reported costs ranged 
from $4 million to $26.7 million, based on 25 states reporting. See the 
enclosure to this report.

[5] Guidelines for processing statistical data are available in The 
Department of Transportation's Information Dissemination of Quality 
Guidelines and the Bureau of Transportation Statistics' Guide to Good 
Statistical Practices in the Transportation Field.



[6] The one state that did not report data for all 3 years told us that 
it was too much trouble. Three other states we contacted told us that 
they made data available to FHWA's field office, which compiled it for 
reporting purposes. We did not attempt to verify whether the states 
reported the data or how FHWA processed submitted data. 



[7] We did not attempt to determine when these data were submitted.

[8] In commenting on a draft of this report, FHWA told us that the 
state reported the $7 million contract amount as $7 billion. The state 
did not respond to our requests for information. 

[9] FHWA also requires that contractors provide it with certain labor 
cost information. However, an FHWA official believes that few 
contractors submit this information.

[10] See, for example, our recent reports: Transportation Programs: 
Opportunities for Oversight and Improved Use of Taxpayer Funds, GAO-03-
1040T (Washington, D.C.: July 22, 2003); Federal-Aid Highways: Cost and 
Oversight of Major Highway and Bridge Projects--Issues and Options, 
GAO-03-764T (Washington, D.C.: May 8, 2003); and Transportation 
Infrastructure: Cost and Oversight Issues on Major Highway and Bridge 
Projects, GAO-02-702T (Washington, D.C.: May 1, 2002).